You use a mold waterway cleaning machine to get rid of scale, rust, and debris from the water channels inside molds. Clean waterways help you make products faster and improve their quality. DOUBLE EAY has advanced technology that clears channels fast and safely. You also help the environment because this machine uses water again and does not use strong chemicals.
Key Takeaways
-
Mold waterway cleaning machines help keep water channels clear. This stops blockages that can slow down production. Using these machines makes product quality better. They help molds heat and cool the same way, so there are fewer defects. The closed-loop water system uses water again and again. This makes cleaning better for the environment and saves money. Cleaning and taking care of molds often helps them last longer. It also means there are fewer delays in production. Automation and monitoring features keep cleaning at its best. These features save both time and resources.
What Is a Mold Waterway Cleaning Machine?
Basic Definition
A mold waterway cleaning machine keeps the water channels in molds clean. It stops blockages from forming inside the mold. The machine removes things like scale, rust, and other dirt that build up. It uses special technology to push water and air through the mold at high pressure. This strong force breaks up and washes away tough dirt. Factories use these machines to make car parts, home appliances, and bottles. When you use this machine, your molds work better and last longer.
Tip: If waterways are clean, molds heat and cool faster. This helps you make products more quickly.
Main Purpose
A mold waterway cleaning machine helps your factory work better. Its main job is to keep mold water channels clear. If these channels get blocked, molds cannot control heat well. This can slow down your work and lower product quality. The machine uses strong water jets to remove hard dirt that normal cleaning misses. Clean molds heat and cool evenly, so your factory runs better. You also get fewer problems with your products.
Here are the main reasons to use a mold waterway cleaning machine:
-
You want to stop blockages that slow your work.
-
You need steady mold temperatures for good products.
-
You want to avoid long stops and save on repairs.
-
You want to use less water and skip harsh chemicals.
|
Benefit |
How It Helps You |
|---|---|
|
Faster Production |
Clean molds work quicker |
|
Better Product Quality |
Fewer defects in finished goods |
|
Lower Costs |
Less maintenance needed |
|
Eco-Friendly Operation |
Water reuse, no strong chemicals |
Using a mold waterway cleaning machine makes your factory run smoother and more reliably.
Key Components
High-Pressure Pulse System
The high-pressure pulse system helps clean mold waterways fast. DOUBLE EAY uses special water vapor mixed pulse technology. This system pushes water and air at very high pressure. It can go up to 3000 bar. This strong force breaks up hard scale and rust inside the channels. The cleaning uses both forward and backward pulses. This means every part gets cleaned well. The machine has tough stainless steel pipelines. These pipes do not rust and last a long time. There is also a flow meter. It lets you see how much cleaning solution is moving. The pulse electromagnetic valve controls the flow. This makes sure cleaning is done just right.
Here is a table that lists the main parts of the high-pressure pulse system:
|
Component |
Description |
|---|---|
|
Tank Cleaning Main Body |
Two tanks: one for weak acid, one for clean water |
|
High-Pressure Spray System |
Uses strong pulses for cleaning |
|
Stainless Steel Pipeline |
Durable and corrosion-resistant |
|
Pulse Electromagnetic Valve |
Controls cleaning solution flow |
|
Flow Meter |
Monitors flow rate |
|
Cleaning Process |
Includes acid cleaning and water cycle cleaning |
Tip: The compressed air bubble system dries the mold after cleaning. This means you can use the mold right away.
Mitsubishi Control System
You use the Mitsubishi control system to run the cleaning process. The DOUBLE EAY machine has a Taiwan Wei Lun 7-inch touch screen and Mitsubishi PLC. You can pick cleaning modes and see real-time data. You can also make changes easily. The system does many steps by itself. This gives you the same good results every time. Safety features keep you safe while you work. Machine guards are made from strong, clear materials like Perspex or polycarbonate. These guards protect you from hot sprays. Regular checks help stop damage to flexible connections.
|
Safety Feature |
Description |
|---|---|
|
Machine Guards |
Protect you from hot plastic sprays |
|
Material Selection |
Uses sturdy, transparent guards |
|
Regular Checks |
Prevents abrasion on connections |
|
Protection Against Hazards |
Protective sheets reduce risk of fractured leads |
Closed-Loop Water System
The closed-loop water system helps the environment. This system recycles water during cleaning. You use less water and make less waste. You do not need strong chemicals. This means less pollution and less chance of rust. The level control switch keeps the water at the right amount in the tanks. You save money and help nature at the same time. The DOUBLE EAY machine makes it easy to clean molds and be eco-friendly.
Note: The closed-loop system lets you clean more molds with less water and fewer chemicals.
Cleaning Process
Setup and Preparation
First, you get ready for cleaning. You must make sure everything is safe. You also need to keep things organized before using the mold waterway cleaning machine. Here are the steps you follow:
-
Look around to check if the area is safe. Write down what you find.
-
Block off the work area. This stops dirt and water from spreading.
-
Take away things that cannot be saved.
-
Clean and disinfect the surfaces you can keep.
-
Use machines to dry the area. These machines also help control humidity.
-
Check everything one last time to make sure you are ready.
You also have to:
-
Find where mold is growing and keep those spots separate.
-
Move out furniture and personal items from the area.
-
Wrap valuable things and put them in a safe place.
-
Make sure the cleaning team can reach all parts of the mold.
Tip: Setting up carefully helps you avoid mistakes. It also keeps your workspace clean.
Pulse Cleaning and Debris Removal
You use the mold waterway cleaning machine to blast dirt away. The machine has different cleaning modes. You can pick eddy current pulse cleaning. You can also choose forward and reverse pulse cleaning or electrolytic pulse stripping. Each mode helps you clean different types of buildup.
The machine pushes water and air at very high pressure. This strong force breaks up scale, rust, and other tough dirt. The bidirectional pulse action scrubs every part of the channel. You can see dirt and old deposits wash out as you clean. You do not need harsh chemicals. This helps protect the mold and the environment.
Note: High-pressure water and air work together. They clean even the hardest spots inside the mold.
Rinsing and Inspection
After cleaning, you rinse the mold waterways with clean water. The closed-loop system lets you use water again. This helps you save resources. You check the channels to make sure they are clean.
You use special tools to test how clean the mold is. These tools give you fast results. They help you see if any dirt is left. The inspection system checks for speed, accuracy, and sensitivity. You get clear answers in seconds. This way, you know your mold is ready.
|
Feature |
Description |
|---|---|
|
Speed |
Real-time analysis gives you answers in seconds. |
|
Linearity |
Readings show a straight-line link to cleanliness. |
|
Repeatability |
Results are reliable and do not change much. |
|
Sensitivity |
Finds even very small amounts of dirt. |
|
Accuracy |
Results are almost 100% correct. |
Tip: Careful inspection helps you avoid problems. It also keeps your production running well.
How Mold Waterway Cleaning Machine Ensures Effectiveness
Pressure and Flow Control
You need strong pressure and steady flow to clean mold waterways well. The DOUBLE EAY machine gives you control over both. You can set the pressure up to 3000 bar. This high pressure helps break up hard scale and rust inside the channels. The machine uses a pulse system that sends water and air in quick bursts. These bursts reach every part of the waterway. You can adjust the flow rate to match the size and shape of your mold. This means you get the best cleaning for each job.
A table can help you see why pressure and flow control matter:
|
Feature |
What It Does |
|---|---|
|
Adjustable Pressure |
Removes tough dirt and scale |
|
Pulse Flow |
Cleans all parts of the channel |
|
Flow Meter |
Shows you the exact flow rate |
|
Bidirectional Cleaning |
Reaches both ends of the waterway |
Tip: Use the right pressure for your mold. Too much pressure can damage small channels. Too little pressure may not clean well.
Automation and Monitoring
You do not have to guess if your cleaning is working. The mold waterway cleaning machine uses smart automation and monitoring. The Mitsubishi control system lets you pick cleaning modes and watch real-time data on a touch screen. You see the pressure, flow, and cleaning time as you work. The machine can make changes by itself to keep cleaning at the best level.
Modern machines use sensors and IoT technology to help you even more. These sensors check things like temperature, humidity, and how well the equipment works. You get updates right away. If something changes, you can act fast. This helps you finish cleaning on time and avoid problems. Real-time data from these sensors lets you make smart choices. You keep your project on track and save money.
Note: Automation and monitoring make your job easier. You get better results with less effort.
Advantages and Tips
Efficiency and Consistency
You want your factory to work well every day. A mold waterway cleaning machine helps keep molds clean. Clean molds work better and last longer. If you clean waterways often, dirt and rust do not build up. Your products look nicer and have fewer problems. You also stop delays because molds break less often.
Here is a table that shows how good care helps your products:
|
Maintenance Practice |
Contribution to Product Quality |
|---|---|
|
Regular Inspections and Cleaning |
Stops big problems by keeping molds free from dirt. |
|
Temperature Control |
Makes products better and stops heat damage. |
|
Lubrication and Rust Prevention |
Keeps mold parts safe from damage and rust, so they last longer. |
You can use sensors and smart tools to check your molds. These tools tell you when to clean a mold. You can fix small problems before they get worse. This keeps your factory running and saves money.
Tip: Clean molds help you make products faster and with fewer mistakes.
-
Better product quality means fewer surface problems.
-
Longer mold life saves you money.
-
Less downtime keeps your work on schedule.
Environmental Benefits
You help the environment by using a mold waterway cleaning machine with a closed-loop water system. This system lets you use water again and again. You do not waste water or need strong chemicals. You also control humidity, which stops mold and fungus from growing.
-
Closed-loop systems save water by using it again.
-
You make less waste and keep your factory cleaner.
-
Used water can help with other jobs, saving more.
Here is a table that shows how different cleaning methods help nature:
|
Technology |
|---|
